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ANSC2053 exam 3

milk basics, milk processing, fluid & cultured milk products

TermDefinition
what is milk? · white fluid produced from the mammary glands of female mammals to nourish their offspring · an infant mammal's first food is colostrum - transfers immunoglobins, antimicrobial peptides, growth factors to young
what is the purpose of milk? · provide nutrition and well-being to mammalian young · bridge the nutritional gap between the dependent intrauterine environment and independent adult life · meet physiological requirements of newborn: colostrum -> passive immunity
milk throughout human history · humans: only species that drink other mammals' milks & consume milk as adults · those around Kenya/Sudan started drinking milk as adults before they could digest it · milk nutrient and fat rich -> lactase persistence mutations -> animal domestication
sources of milk for human consumption · cattle: most convenient, widespread availability, large production volumes · goat (poorer areas), sheep, camel (desert areas), buffalo, equine, yak, red deer, musk ox · buffalo milk much more popular in 2018 than in 1961
why do humans consume non-cattle milks? · accessibility: some climates are unsuitable for dairy cattle · diversification of income: helps farmers cope with fluctuation meat/hair/wool prices · environment: world limit on dairy cattle is being reached · added value and nutritional benefits
daily consumption of a quart of milk will provide: · about all the fat, calcium, phosphorus, riboflavin (vitB2) humans need · 1/2 of protein, 1/4 of calories humans need · 1/3 of vitA, ascorbic acid (vitC), thiamine (vitB1) humans need · almost all minerals except iron, copper, manganese, magnesium
functions of milk in foods · can be a standalone beverage, but can also be used as a base for other beverages (hot cocoa) · food products may be derived directly from milk (yogurt) · many foods rely on milk or milk ingredients: infant formula, pizza, baked products, etc.
functions of milk ingredients · may improve texture and flavor · proteins: improve protein content, emulsifiers, stabilizers · carbs: browning of baked goods
basic milk composition · 90% water, 10% solids · of those solids: 10% nonfat solids, 4% milkfat · of those nonfat solids: 5% lactose, 4% protein, 1% minerals · of those proteins: 3% casein, 0.5% whey · pH 6.6
milk is a... · ... oil in water emulsion with fat globules dispersed in the serum phase · ... colloidal suspension of casein micelles, globular proteins, and lipoprotein particles · ... solution of lactose, soluble proteins, minerals, and water-soluble vitamins
terms to describe milk solids · plasma: milk - fat = skim/nonfat milk · serum: plasma - casein micelles = whey (complete protein) · nonfat milk solids (NMS): milk - fat and water = proteins, lactose, minerals, acids, enzymes, vitamins · total milk solids (TMS): fat + NMS · milkfat
milk composition among mammal species · protein: red deer/sheep highest, human/equine lowest · fat: buffalo/sheep/red deer highest, human/equine lowest · oligosaccharides: goat and human mostly
milk composition among cattle species · holstein: lowest fat and protein · jersey: highest fat and protein · new zealand: middle fat and protein · all have equivalent lactose, minerals, and water
carbohydrate component of milk · primary is lactose: disaccharide of glucose + galactose, 12g/0.5oz per cup · oligosaccharides influence infant health: reduce pathogens and encourage beneficial bacteria in GI tract, modulate immune function
protein component of milk · 8g of complete protein per cup · two main proteins: 80% casein, 18% whey
protein component of milk: casein · four types, αs1-casein, αs2-casein, β-casein, κ-casein · not very water-soluble: α + β very hydrophobic, κ more hydrophilic · caseins dispersed as casein micelles
protein component of milk: whey · small, compact, globular and helical proteins · primarily α-lactalbumin and β-lactoglobulin · can be isolated through ultrafiltration then used as: emulsifier, foaming agent, gelling agent, improve protein profile of grain-based foods (low in lysine)
fat component of milk · major role in flavor/mouthfeel/stability of milk and its products · lipoproteins: triglycerides surrounded by phospholipid-protein membranes -> fat globules can be dispersed evenly in fluid · short chain fatty acids crucial for gut health
composition of fatty acids in milk · 66% saturated · 30% monounsaturated · 4% polyunsaturated
vitamins in milk · A, D, B2 (riboflavin), tryptophan (vital in formation of niacin/B3) · riboflavin lost when exposed to light (packaging and storage important) · low in C and E
vitamin fortification of milk · fortified with vitD since 1930s in the U.S. to reduce incidence of rickets · vitA and vitD are fat soluble and are re-added after standardization
minerals in milk · primarily calcium: 1 cup has about 300mg · phosphorus, potassium, magnesium, sodium, chloride, sulfur · casein and calcium block intake of dietary iron
why is milk white? · fat, colloidally dispersed casein, calcium complexes, riboflavin (B2) · higher carotene in feed is dissolved into milkfat -> yellower milk
what factors enabled the fate of the dairy industry? · * mechanical refrigeration * · pasteurization · aseptic packaging · sanitization · rural electrification · improved transportation and equipment
factors of the demand for milk and its products · price of milk and its products, availability, season, consumer income, population numbers, changes in consumer preferences · demand throughout the years: >50% consumed on farm where it was produced in 1909 -> 10% in 1960 -> <0.5% today
U.S. consumption trends of milk and its products · per capita consumption of fluid milk: fell from 2000 to 2021 · per capita consumption of cheese: rose from 2000 to 2020 · per capita consumption of yogurt: rose but evened out from 2000 to 2021
main milk products · fluid milk (38% of U.S. milk production) · cheeses (41%) · soft products: ice cream, yogurt, cream products (12%) · butter · dry milk products
milk processing steps · transportation · storage of raw milk · separation and standardization · pasteurization · homogenization · cooling and refrigeration · packaging/making of products
bulk milk hauling · key position, hauler requires a special license · duties: collect sample for quality tests, measure quantity, transfer milk to transport tank, deliver milk to plant · quality tests: ensure temp (45F/7C), appearance, flavor, odor
storing raw milk · milk tested for antibiotic residues at arrival, quality determined by bacterial count · processed within 24hrs arrival at plant, 72hrs max · raw milk usually stored in silo-type tanks equipped to agitate/stir the milk and hold temp below 45F/7C
factors limiting raw milk storage time · biological: growth, metabolism, enzymatic activity of microorganisms · chemical: oxidative reactions (less important)
separation and standardization of milk · produces milk of different fat concentrations · separation: removal of fat (as cream) from milk, usually done by centrifugal separation · standardization: adjustment of fat concentration to a specific value
centrifugal separation of milk · centrifugal force and density gradient · heavier skim milk -> out and up, lighter fat globules -> in and up · efficient separators produce skim milk with no more than 0.01% fat
standardization of milk · milk at arrival to the plant ~3.6-4% fat · milk at least 3.25% fat (whole milk), reduced fat 2%, skim 0-0.1% · fat removed for uniform and economically competitive product: cream and milk separated, cream mixed back into skim for desired ratio
pasteurization of milk · heating milk below boiling point (~101C) for short time · two objectives: 1. destroy nearly 100% of pathogenic bacteria/yeasts/molds and 95-99% of nonpathogenic bacteria 2. inactivate many of the enzymes causing off flavors and rancidity (lipases)
pasteurization types (1) · low-temp long-time: 145F/63C for 30min · high-temp short-time: 161F/72C for 15sec: denatures less proteins (cheese making), higher temp if other solids added (boiling point up)
pasteurization types (2) · higher-temp shorter-time: 190-270F/88-132C for <2sec, higher pressure, measure exposure by rate of flow · ultrapasteurization: 280F/138C for >2sec, extends shelf life but needs refirgeration
pasteurization types (3) · ultrahigh temp: 280-302F/138-150C for 2sec, sterilization (aseptic packaging), doesn't require refrigeration, lasts for up to a year
does pasteurization damage milk's quality in any way? · very high temps do little damage to milk flavor during short exposure times, but heating and cooling must be accomplished quickly
what size are the fat globules in milk? · range in diameter from 0.1-16µm · 80-90% are from 2 to 6µm · 1.5*10^9 fat globules per mL of milk
homogenization of milk · purpose: disrupt fat globules so >98% are 2µm in diameter and milk has no visible separation after 48hrs at 4-7C · homogenizers: usually piston-type pumps that force milk through 1 or 2 valves · fat must be in liquid form (>140F/60C) and pasteurized
pros and cons of homogenization · pros: milk has richer flavor due to smaller particles -> more surface area, is more digestible, and modifies proteins for easier coagulation by heat/acid · cons: milk for susceptible to off flavors especially by sunlight if lipase still present
cooling and refrigeration of milk · industry depends on this, especially for fluid milk · increases economic efficiency for producer, processor, and consumer · reduces rate of deterioration of milk quality: lowers rate of chemical/biochemical reactions that are temp dependent
fluid beverage milk sales by product type: trends · whole milk: sales fell until 1990 then evened out · reduced fat: sales rose until 1990 then evened out · low-fat and skim: sales rose slightly from 1975-2020 · flavored: sales rose slightly from 1975-2020
2020 U.S. dairy vs. plant-based consumption survey · 71% of respondents: exclusively dairy products · 24%: both dairy and plant-based products · 5%: exclusively plant-based products
product flow from tank trucks to filling machines in fluid milk processing · tanker truck -> centrifugal pump -> air eliminator and meter -> raw storage silos -> separator -> clarifier and storage -> HTST unit -> balance tank -> homogenizer -> pasteurization and storage -> filling machines
types of fresh fluid cow milks · whole milk: 3.25% fat, 8.25% NFMS, fortification of vitA and vitD optional · reduced fat (2%) and low fat (1%): 8.25% NFMS, vitA required, vitD optional · skim: <0.5% fat, 8.25% NFMS, vitA required, vitD optional, more nutrient in fewer Calories
making milk products healthy and desirable · milk is excellent carrier of fruits, flavorings, probiotics, prebiotics, fiber, and functional ingredients (beneficial to health) · enhance sales of fluid milk and products, deliver nutrient dense foods to the public
amounts of fortification of milk · whole/low fat: 400IU vitD added per quart · nonfat: 2000IU/qt vitA and vitD · other common fortifications: B complex (thiamine, riboflavin, niacin), iron, iodine (protect from light)
when should milk be fortified? · preferably after separation, but can be during standardization or before/during pasteurization · vitA and vitD are fat soluble -> must be added after separation and standardization for adequate levels
probiotic bacteria · cultured milk products deliver these to the population · spores can survive adverse conditions like pasteurization (ex. GanedenBC30 - probiotic, spore-forming)
flavored fluid milk products · most popular flavor is chocolate · others: strawberry, honey, cherry, raspberry, pineapple, apple, orange, banana · cocoa can provide antioxidants from polyphenols, orange oil slows bacterial growth, vitC in citrus prevents oxidized flavor
to be considered chocolate milk, milk must be... · at least 3.25% fat · 1.5% liquid chocolate or 1% cocoa + 5% sugar · otherwise: chocolate flavored drink
lactose-free milk · add yeast-derived lactase to hydrolyze lactose into simple sugars, hydrolysis occurs in final package, ultrafiltration removed ~50% of lactose · milk has same sweetness as standard milk and allows concentration of proteins for standardization
organic milk · demand has grown significantly in past decade · refers to quality of ingredients fed to cows producing milk · NOP specifics: animals must graze pasture for 120 days/year with 30% of dry matter from pasture, protect soil/water quality/feed requirements
USDA certification of organic milk · different requirements depending on status of farm · for established producing herd: 100% organic feedstuffs, FDA approved additives/supplements/minerals/vitamins
what does the USDA prohibit from being in organic milk? · drugs with hormones, plastic pellets in roughage, urea/manure in feed, mammalian/poultry by-products in feed (fats/rendered products)
types of milk packaging · first was the glass bottle, next was the paper carton · today: plastic coated paper, blow-molded plastic, plastic bags, glass
characteristics of a good consumer milk package · protects quality through shelf life · can be handled efficiently in production and distribution · high merchandising and consumer convenience values · minimizes packaging costs
characteristics of shelf-stable cartons · from outside to inside: · outer polyethylene coating (liquid barrier), paperboard (stability), middle polyethylene coating, aluminum (light/odor/oxygen protection), inner polyethylene coating (liquid barrier)
characteristics of refrigerated cartons · from outside to inside: · polyethylene (liquid barrier), paperboard (stability), polyethylene (liquid barrier)
filling milk packages · precise control in distributing quantity of product is vital: overfill can't be afforded, underfill must be within limits · milk dispensed with automatic fillers that control and adjust quantity of product · fill measured by weight but sales on volume
requirements of the filling process · clean packaging area, especially for fluid milk · air in packaging room must be stable · operators must change into special clean apparel before entering the room
canned milk products · whole milk canned for export: requirements similar to those for regular whole milk, ultrahigh temp pasteurization required · also sweetened condensed milk and evaporated milk
sweetened condensed milk (canned) · milk evaporated 50% by weight then 15% sugar added · must contain 28% total milk solids, 8% fat · does not need sterilization due to sugar content, ideal for desserts
evaporated milk (canned) · milk evaporated 60% by weight · 7.5% fat, 25.5% NFMS, 34% of protein from NFMS · fortified with vitD and stabilizers added to prevent separation · fat free: <0.5% fat, 20% total solids, vitA and vitD
dry milk products · lighter in transport · dry milk: all moisture removed, whole/reduced fat/fat free, fortifications optional, similar to fat-free milk but vitamin content 20% reduced, 1yr shelf life · instant milk
basics of cultured milk products · have been consumed for centuries and are believed to benefit human health · common products: buttermilk, yogurt, acidophilus milk, kefir (from yeast), sour cream, some cheeses · often need stabilizers so that whey doesn't separate from coagulated mass
characteristics of cultures (cultured milk products) · bacteria, fungi, yeast (rarer) · may be naturally present (not required to be on label) or added intentionally (must be listed as ingredient)
common steps to preparing cultured milk products 1. starter culture formation 2. treatment of milk 3. inoculation 4. incubation 5. cooling 6. packaging
curd formation (cultured milk products) · bacterial cultures ferment lactose -> lactic acid · increased acid concentration -> precipitation of casein -> curd · type of culture -> flavor of final product · amount and type of acid produced by bacteria -> quality of final product
common bacteria (cultured milk products) · usually either lactic acid-producing or propionic acid-producing · Lactobacillus bulgaricus · Streptococcus thermophilus · Lactococcus lactis, L. cremoris
characteristics of yogurt (cultured milk products) · among the fastest growing dairy products: has roughly doubled in both lb produced from 2000-2010 and $ profit from 2011-2022 · low calories, highly nutritional, probiotics, many flavors · add non-fat dry milk for more NFMS and thicker texture
common bacterial cultures in yogurt (cultured milk products) · La. bulgaricus and S. thermophilus -> lactic acid, acetic acid, acetaldehyde
yogurt production (cultured milk products) · high heat treatment: 85C for 10-30 min, denatures whey for water holding capacity and amino acids, nutrient and oxygen availability favor culture growth
what do bacterial cultures require for incubation? (cultured milk products) · bacteria requires: 41-45C incubation temps, ratio of 1:1 to 1:3 of La. bulgaricus : S. thermophilus · incubation can take up to 8hrs: longer time -> smoother gel, final pH varies from 3.8-4.4
cheese making (cultured milk products) · phase 1: temp-dependent dissociation of proteins from casein micelles · phase 2: acid induced gellation between pH 5.4-4.9 -> reassociation of casein proteins into colloidal particles · phase 3: rapid aggreggation of colloidal casein micelles into gel
Created by: junoreg
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