click below
click below
Normal Size Small Size show me how
Paint Plastics
George paint quiz 3
| Question | Answer |
|---|---|
| What are the basic properties of wash primer? | Phosphoric acid and vinyl butyl resin. |
| Why is wash primer used on surfaces? | Etches the surface of metal surfaces to provide corrosion resistant barrier and an adhesive base for finish coats. |
| What is a binder in paint applications? | Wash or zinc chromate primers bind finish coats to the base. |
| What are the causes of orange peel? | Paint viscosity to hi, temperature to hi, spraying in direct sunlight, incorrect spray gun tip, to much air pressure. |
| The method of positively charging paint ions and grounding the aircraft for application of paint? | Electrostatic painting. |
| What are the befits of electrostatic painting? | Strong bond for coating to base and less wastage. |
| What increases durability and shine in paint finishes and also decreases drying time? | Hardner. |
| What will adding to mush hardener cause in paint finishes? | Paint to crack and flake. |
| Name three types of finish coatings? | Polyurethane, Lacquers, Enamels. |
| Why is polyurethane the preferred finish coating on modern aircraft? | More durable than enamel or lacquer. |
| What are the detrimental factors associated with lacquer paint? | Can yellow over time and shrink. |
| What is the most desirable cement for plexiglass acrylic surfaces? | Polymerizable cements, PS-30, Weld-On 40. |
| What factors should be considered when applying PS-30 or weld on 40? | Do not apply when ambient temperature is below 65 degrees F. |
| What is the correct method of cleaning aircraft windows? | Soap and Water? |
| Describe the method for installing a transparent plastic enclosure? | Use equivalent material to manufacturer, Use same mounting method, Cut to size, Never force fit. Use suitable gasketing compound. |
| What has the greater coefficient of expansion plastics or metals? | Plastic. |
| How should hardware be installed into plastic to avoid damage? | Tighten to specifications then back off one full turn. |
| What type of drill bit should be used on plastics? | Specially modified that includes a greater twist without burrs or nicks. |
| What are the causes of overspray? | Improper use of spray gun, Incorrect spray tip, Poor containment or spraying in windy conditions. |
| What specification outlines requirements for Aircraft identification? | FAR 14 PART 45. |
| What does the N donate on an aircraft serial number? | That it is a US registered aircraft. |
| Where should the N number be located on an aircraft? | Vertical tail or side of fuselage. |
| What are the letter requirements for a serial within FAR 14 PART 45. | At least 12 inches hi, Width 2/3 of height and spacing solid lines 1/4 as thick as height. |
| What are the causes of runs and sags? | Low viscosity, coats applied to heavy, Insufficient drying between coats, Spray gun to close. |
| What is the appearance of blushing? | Chalky or cloudy finish. |
| What causes blushing? | High humidity, Moisture on surface, thinner evaporating to quickly. |
| What are the two main types of spray guns and how do they work? | Siphon fed, cup on bottom air siphons paint from gun. Pressure fed, cup is on top of gun and gravity feeds paint from gun. |
| Describe the characteristics of a thermoplastic? | Can be continually softened by the application of heat. Can be dissolved by organic solvents. |
| This type of plastic once set is infusible and the re application of heat will not soften the material? | Thermosetting plastic. |
| With regard to paint system compatibility old wash primer may be over coated directly with? | Epoxy finish. |
| Describe the appearance of crazing? | Micro fissures or cracks on plastic surfaces. |
| What causes crazing? | Excessively bending plastic, using incorrect cleaning agents such as alcohol, gasoline, or acetone. |
| If masking tape is left on the surface for to long what can occur? | It can cure to the surface and be difficult to remove. |
| What can be used to prevent blushing? | Retarder. |
| Alcohol, Butanol, or Butyl alcohol used to slow the drying process of paint. | Retarder. |
| What precaution should be adhered to with regards to bare aluminum surfaces? | Do not touch with bare hands can cause corrosion. |
| What is the purpose of hydrated and un hydrated wash primer? | If humidity is low a hydrated wash primer should be used if humidity is high an un-hydrated wash primer should be used. |
| What can occur to aluminum if the incorrectly hydrated wash primer is used? | Corrosion. |
| What are the two main classifications of plastics? | Thermoplastics, Thermosetting. |
| What are they two main trade names of acrylic plastics? | Lucite, Plexiglass. |
| Why is cellulose acetate not considered a suitable substitute for acrylic plastic? | Dimensionally unstable, turns yellow. |
| What are proper storage procedures for thermoplastics? | Stoor in cool dry place away from steam pipes or heating coils. Stack at 10 degree angle from vertical. |
| What should be done before heating any transparent plastic material? | Remove masking tape, film and adhesive, clean and dry. |
| All forms used in the forming process should be? | Smooth because hot plastic will conform to any uneven or wavy surface. |
| What methods are used to form plastics? | Curve forming, Compound curve, stretch, Male and female dye, Vacuum without forms, Vacuum forming with forms. |
| What are the appropriate cutting tools used for cutting and/or drilling plastics? | Circular saw, Modified drill bit. |
| What is the desired angle drill bit used on plastics? | 150 degrees. |
| Can a windshield repair be accomplished in the line of sight of the pilot? | NO. |
| What should be done to the edges of a surface patch? | Bevel the edges. |
| What can occur if plastics are rubbed with a dry cloth? | Electrostatic build up. |
| Can windshield repairs be performed on pressurized aircraft? | NO |
| What is the minimum required compressor delivery to the spray gun? | 90 PSI 10 CFM |
| How is paint viscosity measured? | Zahn cup. |
| What are fish eyes? | Small holes in the coating caused by improper surface preparation. |