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IMPL 2
| Question | Answer |
|---|---|
| Metals | Solid materials (except mercury) that are typically hard, shiny, malleable, ductile, and good conductors of heat and electricity; found naturally as ores. |
| Ferrous Metals | Metals that contain iron (e.g., steel, cast iron); strong but prone to rust. |
| Non-Ferrous Metals | Metals that do not contain iron (e.g., aluminum, copper, gold); lighter and corrosion-resistant. |
| Pig Iron | The product of smelting iron ore, coke, and limestone in a blast furnace; contains 3–4% carbon, making it hard and brittle. |
| Wrought Iron | Almost pure iron with very low carbon content (<0.08%); soft and malleable. |
| Steel | Iron refined to have a controlled carbon content, making it stronger and more versatile than pig iron or wrought iron. |
| Low Carbon Steel (Mild Steel) | Steel with 0.05%–0.30% carbon; soft, ductile, easily welded and formed. Used for car bodies, pipes, and construction sheets. |
| Medium Carbon Steel | Steel with 0.30%–0.60% carbon; stronger and harder, less ductile, harder to weld. Used for gears, axles, and machinery parts. |
| High Carbon Steel | Steel with 0.60%–1.5% carbon; very hard, wear-resistant, but brittle. Used for cutting tools, springs, blades, and high-strength wires. |
| Chromium (Cr) | Alloying element that improves hardness, wear resistance, and corrosion resistance. |
| Nickel (Ni) | Alloying element that increases toughness and strength while improving corrosion resistance. |
| Molybdenum (Mo) | Alloying element that adds strength at high temperatures and resistance to pitting/creep. |
| Vanadium (V) | Alloying element that enhances hardness, wear resistance, and fatigue strength. |
| Tool Steels | Steels containing elements like V, Mo, W; used for cutting tools, dies, and molds due to their hardness and wear resistance. |
| Stainless Steels | Steels high in Cr and often Ni; resistant to rust and corrosion, used in kitchenware, medical instruments, and construction. |
| Spring Steels | Steels with high yield strength that return to their original shape after bending or twisting; used in car suspension springs and industrial machines. |
| Aluminum (Al) | Lightweight, strong enough for structures, with excellent corrosion resistance; used in aircraft/automotive parts, beverage cans, window frames. |
| Copper (Cu) | Metal with excellent electrical and thermal conductivity, ductile and corrosion-resistant; used in electrical wiring, plumbing, electronics, coins. |
| Magnesium (Mg) | The lightest structural metal, with a good strength-to-weight ratio and easy machinability; used in aircraft/automotive components and lightweight alloys. |
| Refractory Metals | Metals with very high melting points suited for extreme heat (e.g., Tungsten, Molybdenum, Tantalum); "heat-proof" but hard to work with. |
| Tungsten (W) | Refractory metal with the highest melting point of all metals (~3,422°C); extremely strong at high temperatures. |
| Tantalum (Ta) | Refractory metal with a melting point of ~3,017°C; highly resistant to heat and corrosion. |
| Martensite | A hard and brittle microstructure produced by rapid quenching; used for cutting tools and wear-resistant applications, but needs tempering to reduce brittleness. |
| Pearlite | A laminar (layered) mixture of ferrite and cementite formed by slow cooling of austenite; has balanced strength and ductility, used for rails and structural steel. |
| Bainite | A fine, needle-like microstructure formed at a cooling rate between martensite and pearlite; has good toughness and strength, used in automotive components and armor plating. |
| Quenching | Rapid cooling of steel that forms martensite (hard but brittle). |
| Tempering | Reheating quenched steel to a lower temperature, then cooling; reduces brittleness of martensite and improves toughness. |
| Annealing | Heating metal to a specific temperature, then cooling slowly; relieves stresses, softens the material, and restores ductility. |
| Normalizing | A heat treatment that produces a uniform pearlite structure with good mechanical balance. |
| Hardening | Heating steel above its critical temperature, then rapid quenching in water, oil, or air; produces a hard and wear-resistant martensitic structure. |
| Case Hardening (Carburizing) | Adding carbon to the outer surface of low-carbon steel via diffusion, then quenching; creates a hard, wear-resistant surface with a tough inner core. |