click below
click below
Normal Size Small Size show me how
Welding EOPA
Welding end of pathway
| Question | Answer |
|---|---|
| Which of the following is not a welding position? | Back hand |
| which number and letter combination does the AWS assign to the flat welding position? | 1G |
| Which of the items listed below is NOT normally used to hold a weld joint to prevent it from warping or changing shape during welding? | Slip-joint pliers |
| Which number and letter combination does the AWS assign to the overhead welding position? | 4G |
| Which number and letter combination does the AWS assign to the vertical welding position? | 3G |
| Which term bellow tells the welder how long the welding machine can be used during each ten-minute period? | Duty cycle |
| What is the current called when the electrons flow from the electrode to the base metal? | direct current electrode negative |
| Which electrode polarity should be used when welding thin metals? | DCEN |
| Which electrode polarity provides the deepest penetration? | DCEP |
| When the electron flow changes direction many times each second, what type of current is being used? | Alternating current |
| Which device is used to change alternating current into direct current? | Bridge rectifier |
| Which of the following devices will allow current to flow in ONLY one direction? | Diode |
| Which type of machine will create ac power? | Motor alternator |
| Which type of machine will create dc power? | Motor generator |
| Which of the following in NOT a purpose of the electrode covering? | Create argon gas to protect the arc and metal |
| Which of the following is NOT kept out of the weld area by shielding gas when the flux melts? | Metal oxides |
| As the weld cools, a hard crust called ____ forms over weld bead. | slag |
| Which of the following is harmful to the mechanical and chemical properties of a completed weld? | slag |
| What do the last two digits of an electrode designation indicate? | Polarity and any special notes |
| Low-hydrogen steel electrodes end in what number? | 5, 6, or 8 |
| Which should be stronger? | Deposited weld metal |
| A weld bead should be two to how many times the diameter of the electrode? | Three |
| Which of the following electrodes will NOT leave a good appearance in the weld bead? | E6010 |
| Low-hydrogen electrodes produce welds with less hydrogen in the weld. Welds with lower hydrogen are | Stronger and tougher |
| What does GMAW stand for? | Gas Metal Arc Welding |
| In GMAW, the arc is struck between the ____ and the ____. | Electrode, base metal |
| What type of welding machine is used for GMAW? | Constant voltage |
| What is another name for direct current electrode positive? | Direct current reverse polarity |
| Which of the following is NOT an advantage of GMAW, as compared to SMAW? | GMAW equipment is cheaper than SMAW |
| What does MIG stand for? | Metal inert gas |
| Metal transfer can occur in any of the following except_____ | Voltage |
| The molten metal on the end of the electrode in globular transfer is called____ | Globule |
| In spray transfer, ______ of small droplets are formed every second. | Hundreds |
| What is the minimum amount of argon shielding gas that must be used to obtain spray transfer? | 90% |
| What does CV welding machine try to keep constant? | Voltage |
| What happens if the welding gun is moved closer to the work? | Current increases |
| Shielded gases in cylinders have pressures that may exceed ____. | 2,000 psi |
| When reading a ball-float-type flow meter, at what point on the ball should the flow reading be taken? | Top |
| Which metal transfer type produces the most spatter? | Globular |
| Which types of metal transfer do NOT put much heat into the work and can be used in all positions? | Pulsed spray transfer and short circuiting transfer |
| What does TIG stand for? | Tungsten inert gas |
| What is the term for a tungsten electrode that does NOT melt and become part of the weld? | Non-consumable electrode |
| Which of the following is NOT selected using the welding machine? | Electrode diameter |
| In pulse GTAW, two currents are used; one is called peak current and the other is called | Background current |
| What part if the GTAW torch is tightened to cause the collect to grip the electrode? | End cap |
| Which of the following is NOT carried by the cables and hoses in GTAW? | Electrode wire |
| Which of the following part(s) of the torch must also be changed when a different size tungsten electrode is used? | Collet and collet body |
| Flowmeters measure shielding gas flow rates in _____ | Cubic feet per hour or liters per minute |
| Which of these shielding gases are GMAW? | Argon and helium |
| To which voltage electrical circuits are GTAW machines connected? | 120 V 240 V |
| A general rule for setting flow is to use one second of gas flow for each | 10 amps |
| The designation for each type of filler metal used in GTAW begins with the letters "ER" What does the "R" stand for? | Recycle |
| What shape should an electrode tip used for dc welding have? | Tapered with a sharp point |
| Which type of cylinder uses a fusible plug? | Acetylene |
| how is an acetylene hose nut different from an oxygen hose nut? | Acetylene hose nuts have left-hand threads and oxygen hose nuts have right-hand threads; a groove is machined around the acetylene hose nut. |
| Low-pressure acetylene gauges usually have a red-line to indicate dangerous pressure levels above ____. | 15 psig (103.4 kPa) |
| During a fire, what happens in an oxygen cylinder safety valve to prevent an explosion? | A safety disc within the valve ruptures when a certain pressure is reached, slowly releasing the oxygen from the cylinder |
| Which of the following is an acceptable method of moving an oxygen cylinder? | Tilt the cylinder, keeping one hand on the safety cap, and roll the cylinder along its bottom edge with your other hand |
| A(n) _____ is used to connect several cylinders to one supply pipe, which then distributes gas to several workstations. | Manifold |
| A(n) ____ is used to reduce and control the pressure of the welding gases | Regulator |
| By filling the cylinders with a porous material and storing the acetylene gas in a liquid called _____, acetylene can be safely stored at pressures above the danger point. | Acetone |
| Why are spark lighters or economizers used instead of matches tot light the gases at the torch? | They prevent the welder from burning his/her fingers |
| When the hole, or orifice, in the end of the torch tip becomes dirty, it may be cleaned using the proper sized drill bit or a(n) | Broaching wire |
| A(n) ____ is a one-way valve that prevents the reverse flow of gases through the torch, hoses, and regulators. | Check valve |
| A(n) _____ flame has a smooth, bullet-shaped inner cone. | Neutral |
| The ____ must be closed before the cylinder valves are opened. | Regulator |
| The torch valve must be ____ before adjusting the working pressure on the regulator. | Opened |
| What are the characteristics of an oxidizing flame? | The end of the inner cone is smooth and pointed; the flame is loud and makes a hissing noise |
| Which of the following is a correct description of a fuel gas hose? | Red in color, with a machined groove around left-handed threaded nuts |
| The regulator is closed when adjusting screw is turned_____ and feels ____. | Counterclockwise, loose |
| How far should the oxygen cylinder valve be opened for welding and cutting? | All the way |
| How far should the acetylene cylinder valve be opened for welding and cutting? | 1/4-1/2 turn |
| Oxyfuel gas cutting is also known as _____ in the trade | Flame cutting |
| A circle cutting attachment _____ | Allows welders to turn the torch accurately and make precise circular cuts |
| As the thickness of the metal ______, the cutting tip should be held closer to _____ | Increases, vertical |
| What color is steel at its ignition temperature? | Red |
| A piece of ____ Clamped to the work may be used to achieve straighter kerf line when cutting manually. | Angle iron |
| Which are the two most commonly used fuel gases in industry? | Acetylene and MPS |
| Welds are offset from each other on the welding symbol for a(n) | Interrupted terminal weld |
| Information shown below the reference line refers to a weld made on the ____ side of the weld. | Arrow |
| the ____ is placed in parenthesis in the weld symbol. | Groove weld size |
| In an intermittent weld, what is the actual distance between the end of one weld and the beginning of the next weld if the length and pitch dimensions is 5-12? | 7" (180 mm) |
| Which of the symbols listed below will indicate that the weld is to be made in the field? | A small black flag at the beginning of the arrow shaft |
| the five basic weld joints are the butt, tee, edge, lap, and _____ | Corner |
| What does the symbol " mean in measurement | Inch |
| What does the symbol ' mean in measurement | Feet |
| Flat G or 1F | When welding is performed from the upper side of the joint, and the face of the weld is approximately horizontal |
| Horizontal 2G or 2F | The axis of the weld is approximately horizontal, but the type of the weld dictates the complete definition. |
| For a fillet weld | welding is performed on the upper side of an approximately vertical surface |
| Vertical 3G or 3F | The axis of the weld is approximately vertical |
| Overhead 4G or 4F | When welding is performed from the underside of the joint |
| Vertical 2G | The pipe is vertical to the horizon, and the weld is made horizontally around the pipe |
| Inclined 6G | The pipe is fixed in a 45° inclined angle, and the weld is made around the pipe |
| Inclined with a restriction ring 6GR | The pipe is fixed in a 45° inclined angle, and there is a restricting ring placed around the pipe below the weld groove |
| What does the E in E601-2 stand for? | Electrode |
| What does the 60 in E601-2 stand for? | Tensile strength times 1000 |
| What does the1 in E601-2 stand for? | Welding position |
| What does the 2 in E601-2 stand for? | Welding current |