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MIS 272 pt5
Exam 5 Lean Operations & Supply Management
| Question | Answer |
|---|---|
| What is the supplier relationship like when the vendor is viewed as a partner? | Openness and sharing of strategic and tactical information readily occurs, price is moderately important but flexibility is very important, one or few number of suppiers |
| A top management strategic responsibility with respect to supply chains in network configuration. What does this area of responsibility entail? | Determining the number and location of suppliers, warehouses, production/operation facilities and distribution centers |
| Supply chains make use of various forms of facilities. Name some examples... | Distribution centers, factories, retail outlets, warehouses... |
| What are the main factors involved in choosing a supplier? | Flexibility and lead times, quality and quality assurance, reputation, price |
| Describes the two parts of the value chain the supply and demand components | The supply component starts at raw material and ends in the organization. The demand component is from delivery of output to the final customer. |
| What are supplier audits conducted periodically by the buyer? | To keep current on vendor capabilities, quality, performance, problems and their resolutions |
| What is strategic sourcing in supply chain management? | Analyzing the procurement process to lower costs by reducing waste, increase profits, reduce risks & improve performance |
| What are the main factors contributing to supply chain success? | Development and maintenance of effective supplier relationships, integration of all aspects o the supply chain viewing it as system, collaboration and joint planning across the supply chain members |
| In what | |
| What is the supplier relationship like when the vendor is viewed as a partner? | Openness and sharing of strategic and tactical information readily occurs, price is moderately important but flexibility is very important, one or few number of suppiers |
| A top management strategic responsibility with respect to supply chains in network configuration. What does this area of responsibility entail? | Determining the number and location of suppliers, warehouses, production/operation facilities and distribution centers |
| Supply chains make use of various forms of facilities. Name some examples... | Distribution centers, factories, retail outlets, warehouses... |
| What are the main factors involved in choosing a supplier? | Flexibility and lead times, quality and quality assurance, reputation, price |
| Describes the two parts of the value chain the supply and demand components | The supply component starts at raw material and ends in the organization. The demand component is from delivery of output to the final customer. |
| What are supplier audits conducted periodically by the buyer? | To keep current on vendor capabilities, quality, performance, problems and their resolutions |
| What is strategic sourcing in supply chain management? | Analyzing the procurement process to lower costs by reducing waste, increase profits, reduce risks & improve performance |
| What are the main factors contributing to supply chain success? | Development and maintenance of effective supplier relationships, integration of all aspects o the supply chain viewing it as system, collaboration and joint planning across the supply chain members |
| Def of supply chain visibility | When a major trading partner can connect to any of its supply chain to access data on inventory, shipment status, etc. |
| In what way can ERP software effectively assist supply chain managers? | Inventory planning, production tracking, demand planning, transportation managing |
| What is the def of a closed-loop supply chain? | when a manufacturer controls both the forward and reverse logistics |
| What are the two essential features of e-Commerce? | "Front-end" website and "back end" order fulfillment |
| What is RFID? | Radio Frequency Identification |
| What is meant by the term reverse logistics? | The process of physically retrieving returned items back to the company or a third-party handler |
| What are the three types of supply chain management flow? | goods/services, information, financial |
| What is the ultimate goal of Lean system? | Achieve a smooth, uninterrupted flow where supply equals demand |
| How do small lot sizes support Lean process design? | More flexibility to meet customer demand, work-in-process inventory is reduced, inspection and rework costs are less |
| Standard parts | Having fewer parts across product line which reduce procurement, inspection costs |
| Modular design | Standardized sub-assemblies(cluster of parts) to simplify bills of materials, training , and assembly of final products |
| Capable production quality | Production systems where product and process design have reduced/eliminated defects |
| Concurrent engineering | Team approach involving each group in product design from the beginning instead of serially from development to delivery |
| When planning a successful conversion to Lean/Just-in-timer operations.... | Management and employees must be convinced of benefit and recieve training prior to conversion to avoid obstacles |
| def of Muda | . Wast and inefficiency |
| Kanban | Manual system used for controlling the movement or parts and |
| Heijunka | Variations in production volume lead to waste; leading volume and variety of work to reduce variation in the process. |
| Kaizen | Continuous improvement of the system |
| Jidoka | Quality at the source; work is stopped immediately when a defect occurs |
| What are some causes of disruption in production | Equipment breakdowns, late deliveries from suppliers, quality probems |
| What are some of the benefits of Lean Operations? | Lower costs, greater productivity, higher quality. |
| In a Lean organization workers are treated as assets. How does this differ from traditional organization? | Workers are given authority to make decisions that effect their work., workers are well-trained in Len philosophy and methods |
| What is the most serious obstacle to Lean conversion? | Management commitment of resources required for conversion |