OSHA: Lockout
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| What does this standard cover? | show 🗑
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| When does this standard apply? | show 🗑
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| show | An employee is required to bypass a guard, is required to place any part of his body into an area on a piece of equipment at point of operation, or where an associated danger zone exists during a machine operating cycle.
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| show | Minor tool changes and adjustments, and other minor servicing activities, which take place during normal production operations, are not covered by this standard if they are routine, repetitive, and integral to the use of the equipment.
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| show | No. If it's equipment that can be unplugged, this does not apply.
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| What is the primary purpose of this standard? | show 🗑
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| What are the components of and employer's Energy control program? | show 🗑
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| If an energy isolating device is not capable of being locked out, what do you do? | show 🗑
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| Is it better to lockout or tagout? | show 🗑
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| What date does all newly installed equipment, accept lockout devices? | show 🗑
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| What are the two requirements of using tagout on a device that could have accepted lockout? | show 🗑
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| show | removal of an isolating circuit element, blocking of a controlling switch, opening of an extra disconnecting device, or removal of a valve handle to reduce the likelihood of inadvertent energization.
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| Exception: The employer need not document the required procedure for a particular machine or equipment, when all of the following elements exist (pt1): | show 🗑
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| show | (5) a single lockout device will achieve a locker-out condition; (6) the device is under the exclusive control of the authorized employee performing the servicing or maintenance; (7) the servicing or maintenance does not create hazards for other employees
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| show | (8) the employer, in utilizing this exception, has had no accidents involving the unexpected activation or reenergization of the machine or equipment during servicing or maintenance.
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| show | 1. intent of plan 2. Specific steps to control hazardous energy 3. Specific steps for the placement, removal and transfer of lockout/tagout devices 4. Testing lockout/tagout worked
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| Whose responsibility is it to provide the proper lockout hardware? | show 🗑
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| show | singularly identified, the only devices used for controlling energy, not be used for other purposes, Durable.
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| show | max time it may be exposed to the environment in which it will be used.
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| show | False! they must be printed on something so that they do not deteriorate and be illegible
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| T or F: Tags shall not deteriorate when used in corrosive environments such as areas where acid and alkali chemicals are handled and stored. | show 🗑
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| show | False! must be standardized by (one min) Color; shape; or size; and additionally, in the case of tagout devices, print and format shall be standardized.
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| How strong does a lockout device need to be? | show 🗑
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| Whats the minimum unlocking strength requirement for a Tagout device? | show 🗑
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| Who should the lockout/tagout identify? | show 🗑
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| What warnings might appear on a Tagout device? | show 🗑
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| show | at least annually to ensure that the procedure and the requirements of this standard are being followed.
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| Who should do the Periodic inspection? | show 🗑
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| show | the inspector and each authorized employee, of that employee's responsibilities under the energy control procedure being inspected.
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| show | the inspector and each authorized and affected employee, of that employee's responsibilities under the energy control procedure being inspected.
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| show | the machine or equipment on which the energy control procedure was being utilized, the date of the inspection, the employees included in the inspection, and the person performing the inspection.
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| show | the purpose and function of the energy control program are understood by employees and that the knowledge and skills required for the safe application, usage, and removal of the energy controls are acquired by employees.
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| show | recognition of applicable hazardous energy sources, the type and magnitude of the energy available in the workplace, and the methods and means necessary for energy isolation and control.
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| T or F: Only employees that use the lockout/tagout need training? | show 🗑
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| show | (A) Tags are only warning devices (B)Not to be removed if not authorized(C)must be legible and understandable by all (D) materials must withstand the environmental conditions
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| When tagout systems are used, employees shall also be trained in the following limitations of tags (CONT.): | show 🗑
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| show | whenever there is a change in their job assignments, a change in machines, equipment or processes that present a new hazard, or when there is a change in the energy control procedures.
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| Additional retraining shall also be conducted when? | show 🗑
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| The retraining shall reestablish employee what? | show 🗑
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| show | accomplished and is being kept up to date. The certification shall contain each employee's name and dates of training.
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| show | only by the authorized employees who are performing the servicing or maintenance.
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| show | given before the controls are applied, and after they are removed from the machine or equipment.
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| show | (1)Preparation for shutdown. Before turning off a machine or equipment, the authorized employee shall have knowledge of the type and magnitude of the energy, the hazards of the energy to be controlled, and the method or means to control the energy.
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| What is step 2 for the Application of control? | show 🗑
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| show | (3)Machine or equipment isolation. All energy isolating devices that are needed to control the energy to the machine or equipment shall be physically located and operated in such a manner as to isolate the machine or equipment from the energy source(s).
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| What is step 4 for the Application of control? | show 🗑
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| Detail step 4 for the Application of control (lockout/tagout application) | show 🗑
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| show | as close as safely possible to the device, in a position that will be immediately obvious to anyone attempting to operate the device.
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| What is step 5 for the Application of control? | show 🗑
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| What is step 6 for the Application of control? | show 🗑
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| What is step 1 before lockout/tagout is removed? | show 🗑
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| show | 2. The work area shall be checked to ensure that all employees have been safely positioned or removed and notified of lockout/tagout removal.
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| What is step 3 before lockout/tagout is removed? | show 🗑
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| What if the authorized employee is not there to unlock or untag? | show 🗑
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| show | 1.verify authorized employee is not there 2.notify authorized employee the lockout/tagout has been removed 3.Ensure authorized employee knows when they resume work the lockout/tagout was removed.
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| For temporary testing or removal of lockout/tagout devices you must...? | show 🗑
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| Whenever outside servicing personnel are to be engaged in activities covered by the scope and application of this standard, what must occur? | show 🗑
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| The on-site employer shall ensure that his/her employees what in regards to the outside employer? | show 🗑
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| show | they shall utilize a procedure which affords the employees a level of protection equivalent to that provided by the implementation of a personal lockout or tagout device.
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| show | Primary responsibility is vested in an authorized employee for a set number of employees working under the protection of a group lockout or tagout device (such as an operations lock);
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| With a groupd there must be a Provision for the authorized employee to do what? | show 🗑
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| show | False! there should still be one authorized employee responsible for everyone
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| Shift or personnel changes. Specific procedures shall be utilized during shift or personnel changes to ensure what? | show 🗑
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Created by:
kingpalmer