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Sterility Testing

QuestionAnswer
What is the purpose of sterility testing? Reveal the presence/absece of vianle MO's in a sample of containers from a batch. Based on the results from testing the sample, a decision is made is the batch is sterile or not.
What are the limitations of the test for sterility? Can only test for some micro-organisms that will grow in the test media in selected conditions and can only test samples of the product, not the entire batch.
What are the two methods of sterility testing? Direct Inoculation and Membrane filtration
Outline the membrane filtration method Used for filterable aqeuous products, pore size of membrane not greater than 0.45 micrometers Filtration system and membrane are first sterilised Design process must be carried out under aseptic conditions.
Membrane filtration method cont'd: After filtration: whole membrane transferred to culture medium, or membrane cut inhalf and one half placed in 2 of suitable media, or media transferred to membrane Incubate for not less than 14 days.
How is a membrane selected for membrane filtration method? Cellulose nitrate filters: oily, weakly alcoholic solutions Cellulose acetate esters: strongly alcoholic solutions Specially adapted filters: solutions containing antibiotics (wash membrane 3 x, by filtering through it the chosen diluent)
Outline the direct inoculation method Transfer the quantity of the preparation directly into culture medium. Volume of product is not more than 10% of the volume of the medium. Incubate for not less than 14 days.
Direct incoulation cont'd Shake cultures with oily products gently each day Neutralise/dilute products with antimicrobial activity For large volume of product, use concentrated culture medium If appropriate, CM can be directly added to product in container.
What decisions need to be made for the sterility test? Sample size (refer to table in BP) Sample volume (refer to table in BP) Culture medium (FTM or SCDM) Incubation temperature
For parenteral preparations, what is the minimum number of items to test for < 100 containers? 10% or 4, whichever is greatest
For parenteral preparations, what is the minimum number of items to test for >100 but < 500 containers? 10 containers
For parenteral preparations, what is the minimum number of items to test for >500 containers? 2% or 20, whichever is less
For ophthalmic and other non-injectable preps, what is the minimum number of items to be tested for <200 containers? 5% or 2 containers, whichever is greater
For ophthalmic and other non-injectable preps, what is the minimum number of items to be tested for >200 containers? 10 containers
How is the minimum number of single use ophthalmic or other non-injectable preparations decided? As per table for parenteral preparations
What is the minimum number tested for catgut and other surgical sutures for vet use? 2% or 5 packagees, whichever is greater, up to a max of 20 packages
What is the minimum number tested for bulk solid products up to 4 containers? Each container is tested
What is the minimum number tested for bulk solid products totally more than 4 but less than 50 containers? 20% or 4 containers, whichever is greater
What is the minimum number tested for bulk solid product totalling more than 50 containers 2% or 10 containers, whichever is greater
What is the minimum sample volume for liquids less than 1mL? The whole contents of each container
What is the minimum sample volume for liquids between 1-40mL in volume? half the contents of each container but not less than 1 mL
What is the minimum sample volume for liquids container more than 40mL but less than 100mL? 20mL
What is the sample volume for liquids greater than 100mL? 10% of the container but not less than 20mL
What is the sample volume for antibiotic liquids? 1mL
What is the sample volume for solids less than 50mg? The whole contents of each container
What is the sample volume for solids 50mg or more but less than 300mg? Half the contents of each container but not less than 50mg
What is the minimum sample volume for solids 300mg to 5g? 150 mg
What is the minimum sample volume for solids greater than 5g? 500mg
What are the two test culture mediums used for sterility testing? Fluid thioglycollate medium (FTM) Soya-bean Casin Digest medium (SCDM)
What is FTM used for? Aerobic (staph aureus, bacillus subtilis, pseudomonas aeruginosa) and Anaerobic (clostridium sporogenes) MO's at an incubation temp of 30-35C
What is SCDM used for? Aerobic (staph aureus, bacillus subtilis, pseudomonas aeruginosa) and fungi (candida albicans, aspergillus niger) Incubation temps: Aerobic (30-35C) Fungi: 20-25C
What are the control tests for sterility testing? Negative Control (sterility): want no growth, eliminates flase positives, incubate for 14 days. Parallel to product sterility test Growth promotion test: confirms media can grow MO Validation test: confirms no inhibition of MO growth
Which two control tests should be performed parallell with the product sterility test? Validation test and sterility test (negative test)
How long should the growth promotion tests be incubated for? Bacteria: not more than 3 days Fungi: Not more than 5 days Use a separate portion of media for each MO
How is the validation test performed? Same methods as test for sterility but adding MO after transferring to membrane filter, or transferring to culture media. In both methods use same MO's as growth promotion test
What does it mean for the validation test if there is no growth within the product? If not growth observed in product and compared to controls without product, then the product is inhibiting the growth of any MO's. Modify conditions to eliminate the antimicrobial effect. Repeat test
How are the results of sterility testing and control interpreted? If no microbial grwoth, the product complies with test for sterility If MO grwoth found, product doesn't comply with test for sterility. Determine if test invalid or not.
What is done if the material being tested turns the medium turbid? If the presence of MO growth cannot be determined visually, 14 days after incubation started, transfer portions 1mL> to fresh vessels of the same medium. Incubate original and transfer for not less than 4 days.
How can a sterility test be considered invalid? If one ore more of the below is met: 1. data for microbiological monitoring shows a fault 2. review of testing procedure used during test shows a fault 3. MO growth found in neg controls 4. growth of MO is due to faults with material/technique used
What happens if the test is invalid? Declared invalid = test is repeated with the same number of units as original test No growth in repeat test = product complies with test for sterility If MO growth found in repeat test=product doesn't comply with test for sterility
Created by: LDM
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