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CE332 Test 2 - 02

Concrete and Cement

TermDefinition
Cement Powder
Cement Paste Cement + Water
Mortar Cement + Water + Fine Agg
Concrete Cement + Water + Fine Agg + Course Agg
Binder Everything that is not agg or fiber
Non-Hydraulic Cement Soluble in Water -Gypsum -Lime -Quick lime
Hydraulic Cement Does not dissolve in Water -Portland Cement
Concrete Pros (4) -Durable -Economical -Formed on site -Water resistant
Concrete Cons (4) -Brittle -Low strength to weight ratio -Formed on site (Quality control) -Creep
Concrete by Volume (2) ~25% Cement Paste ~75% Agg
Concrete by cost (1) ~60% Cost of cement
Ingredients of Cement (LISA) From limestone (Determines location of the plant!) -Lime (63%) From clay -Iron (2.5%) -Silica (22%) -Alumina (6%)
Kiln - what's is it and products Rotating cylinder, very hot! Produces: Clinker: -Lower T ->C2S -higher T-> C3S
Gypsum Added to cement to prevent early reaction High in Sulfate
4 Chemical name components of cement Alite C3S Belite C2S Aluminite C3A Ferrite C4AF
Alite (3) C3S Second fastest High strength throughout all of its lifetime
Belite (3) C2S Slowest at first Gains the most straight throughout all of its lifetime
Aluminite (5) C3A Fastest High heat release Must add Gypsum to control the reaction (higher sulfate) Low strength
Types of cement and their characteristics (5) I - General Purpose II - General Use with moderate sulfate resistance III - High early strength (+C3S, finest) IV - Low heat of hydration (+C2S, -C3S) V - High Sulfate resistance (-C3A)
Heat of Hydration 5 Stages I - Initial Mixing, Rapid heat evolution II - Dormant, transportation and placement III - Acceleration, initial to final set --Finishing and Curing IV - Deceleration, No longer workable V - Steady State
Water-Cement Ratio High w/c --> More workable, less strength Low w/c --> Less workable, more strength
Products of cement hydration Alite + Belite: -Good glue CSH -Bad Glue CH Aluminate + Gypsum: -Ettringite CASH
Aluminate -> Gypsum Reaction Little Gypsum: --> Flash set (bad, early reaction) More Gypsum: --> False Set (ok, just mix)
Ettringite Formation of needle shaped that could cause stress Formation after setting: Good, can rearrange Formation before setting: Bad, can lead to expansion and fracture (Sulfate attack)
Created by: BrendaTovar3223
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