Question | Answer |
which two methods are older and are being replaced by newer methods? | whole garment/tailoring and Progressive bundle/piecework |
which computerized methods are replacing other methods to reduce production cost? | Unit production system and modular manufacturing |
describe the whole Garment/tailoring method | One person does all the sewing task to make a garment |
disadvantages of the whole garment/tailoring assembly method | slow and expensive, person must be skilled in all sewing and tailoring task, much handwork, extensive pressing |
How is traditional whole garment/tailoring method used in apparel production? | very high priced custom sewing top quality |
describe the progressive bundle/placework method of assembly | On specific task to each other person along assembly line |
what task in the progressive bundle /piecework method slow down production? | sorting and bundling garment parts?
work ticketing
transportation of bundles to other locations |
Describe the unit production system for assembly | A computerized piecework system. The pieces are hung together on an over head production system that moves down the assembly line |
what are the advantages of a unit production system? | time is saved
operators can see the overall garment assembly
computers keep the system moving and organized |
Describe the modular manufacturing assembly method | divides the workers into separate independent teams or modular |
advantages of the modular manufacturing assembly method | reproduction of inventors. improved customer service. saves time. lowers cost. greater flexibility . increased productivity. healthier/safe workstation. improved quality or products. better space utilization .balanced production flow. higher jobs satifact |
disadvantages of the modular manufacturing assembly method | expensive to implement
requires strong commitment from all employees
requires on going training |